Direct Combustion Technologies, LLC (DCT) was founded in 2005 by Dr. Dandina Rao, a professor of petroleum engineering at Louisiana State University. DCT has patented a process for burning fuel directly in a flowing stream of water without any metallic barriers between the flame and the water. Hence this concept is also given the name HydroFlame to reflect its true nature of direct contact combustion and heat transfer. This “direct contact” results in a very compact device with minimal footprint that can be moved from well to well in onshore oil fields and can also be deployed in offshore platforms. Because of its uniqueness, the HydroFlame process has several practical applications in the oil and gas industry, including steam+fluegas generation for heavy oil recovery, flue gas generation for conventional and shale oil recovery, frac-water and produced water treatment and recycle, minerals recovery from produced waters and in power generation. DCT was founded to commercialize the HydroFlame process in these applications.
The patented, innovative HydroFlame process is a new concept of direct contact combustion and heat transfer based on enclosing a high-intensity flame in the vortex core of a rotating body of water. A 1 MMBtu/hr working prototype of the steam generator has been built and successfully tested in the HydroFlame facility in Baton Rouge. This was followed immediately with the design, development and successful testing of a 5 MMBtu/hr steam generator at a design pressure of 750 psi and operating pressure of 500 psi. The 5 MMBtu/hr steam generator is designed as a trailer mounted skid unit and can be used on the surface or placed downhole in the well.
We are currently in the process of building higher capacity steam generators – 10 MMBtu/hr, 15 MMBtu/hr and 25 MMBtu/hr units for various pressures of operations and for surface and downhole applications.
Dr. Dandina N. Rao is also Emmett C. Wells Jr. Distinguished Professor at the Craft & Hawkins Department of Petroleum Engineering at Louisiana State University. He invented the HydroFlame Process and built its earliest prototypes in Calgary in the 1980s. He has held several positions in the oil industry as a researcher and has been involved with government/private sector partnerships to solve some of the industry’s most complex problems.